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TRANSFER OF INNOVATIONAL TECHNOLOGIES

MINIATURE DEVICE UPK-3


Purpose of the development: Miniature UPK-3 is designed for mechanized oxy-fuel welding edge preparation of long sheets (any length) and thickness of 8-30 mm diameter cylindrical products of more than 600 mm

Recommended application field: Fields of application: if the construction work, in the manufacture of building structures, shipbuilding, container structure, the bridge construction.

Technical characteristic: - Mains voltage, 50 Hz, in 220; - Thickness of processed sheets, 8,0-3,0 mm; - Speed ??of cutting edge, m / min. 0,17-0,5; - Dimensions undercarriage, mm length 350; width of 300; height 450; - Weight of undercarriage, kg, not more than 12; - Dimensions of the control panel, mm length 200; width of 150; height of 150; - Weight of the control panel, kg, not more than 3.5; - Weight-control knob, kg, not more than 0.2.

Advantages over analogues: The main advantages are: to keep the device in the work area and channel it along the edge of the treated does not require any type of belt guides, which is spent on installation time, and due to errors incurred during installation, reduced accuracy. To operate the device is mounted directly on the end product and is secured by a rapid screw clamp. Cutting edge is performed using an oxygen torch gas engine type RM-2 RM-3, high accuracy is achieved through the edge face of the workpiece up, for any thickness of the metal and the angle of bevel is cut in one pass, for edge quality training which is required -or additional carts or other devices to move the processed sheet or cutting tool, a small mass and dimensions do not create difficulties when using the device in the factory and installation conditions, the ability to perform the processing in any position machined edges as straight-line sheets, so sheets and curved along a radius, and the pipe diameter 600 mm.; minimum time for assembly and disassembly of equipment. Management features, security and reliability: small-size remote-handle, provides remote control device in the process of cutting, smooth variable speed cutting edge, the presence of the device for visual control of the speed of cutting edge, overcurrent protection control circuits against overloads; reliability ensures ease of construction device.

The development stage readiness: Introduced in production

Description of the development:
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As the basic elements UPK-3 device for mechanized oxy-fuel welding edge preparation used in the upgraded machine undercarriage A-1171, as well as the site proofreaders equipment AD-444, which were previously produced at the plant. For an electrical circuit used serial control board welding machines, manufactured by the plant, which meets all the requirements of the TOR for the design unit. Miniature UPK-3 is designed for mechanized oxy-fuel welding edge preparation of plates and pipes with a diameter of more than 600 mm. High accuracy of the geometric parameters of the processed edges is ensured by the fact that the equipment supplied, there are no rails to hold the device elements in the work area. Undercarriage set directly on the edge of the workpiece end face and copy details. Rate of removal of the edge, depending on the thickness of the metal and the type of gas is in the range 0,25-0,65 m / min. Analogue devices UPK-3 is widely used in the construction of installers of fixed offshore platforms in the Caspian and Black Seas in 1980-1982.

Possibility of transfer abroad:
Licence's sale
Realization of finished commodity

Photo

Country Ukraine

For additional information turn to:
E-mail: gal@uintei.kiev.ua

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