Purpose of the development: Designed for precision fabrication of complex shapes

Recommended application field: Electrical, aerospace, enterprise, machine-building complex.

Advantages over analogues: - Possibility of manufacturing complex parts with a high degree of accuracy; - High reliability and low power consumption; - Simplicity and low metal snap, since the role of the punch carries the pressure of a pulsed magnetic field; - Compared to global peers have proposed setting 10-15% lower weight indicators, and in the development of industrial equipment (inductors), the authors have priority in the development of split inductors and special inductors for flat stamping, using capacitors.

The development stage readiness: Introduced in production

Description of the development:
()
Magnetic pulse treatment method is based on the direct effects of pulsed magnetic field on the workpiece without any intermediate solid, liquid or gaseous bodies. The forces acting on the workpiece have pulse character whose effects 5-500 microseconds. In this pressure developing (5-20) h108N / m2. Magnetic pulse method can be carried out: -obzhim and distribution of tubular blanks, cutting, flanging, calibration, pressure testing, assembly, packing units (shock absorbers, hydraulic hoses, fittings, etc..) Press-fit tubes in tube plates, embossing; -svarku parts of dissimilar materials, other methods of difficult (copper-aluminum, steel-aluminum, etc.). -Cleaning casting tube boilers from scale thermal units, etc .; -formovochnye and separation operations on the workpieces of sheet (thickness 0,01_0,1 mm) made of stainless steel, permalloy, mica through the elastic medium (polyurethane), the accuracy of punching to 7-th quality class. Units can be equipped with advanced technological equipment, the cost of 1 kJ of energy equipment is $ 1-15, has the same value and inventory. Plants can be used directly in space for the assembly of structures, as well as research institutes. Since the beginning of research in this field have been developed dozens of types of magnetic pulse units power consumption from 2 to 240 kJ in an amount of about 300 units. Only the enterprises of the Ministry of General Machine Building introduced 25 units of magnetic-pulse plants. In plants the batch production in 2640 types of parts and components, which will reduce the complexity of manufacturing parts and equipment to 549 thousand. Labor times. Saving energy and material resources amounted to 326 th. KW / h of electricity and 380 tons of tool steel. The technology is protected by more than 300 copyright certificates of the USSR and patents of Ukraine, Russia, USA, France, Germany, Great Britain and Japan.

Information about newness of the development:
there are inventor's certificate -- 99 items
there are Ukrainian patents -- 15 items
there are patents of other countries -- 6 items

corresponds technical description
Conforms to technical characteristic

Possibility of transfer abroad:
Licence's sale
Licence's sale
Realization of finished commodity

Photo

Country Ukraine

For additional information turn to:
E-mail: gal@uintei.kiev.ua