Purpose of the development: Designed to connect and repair of rubber conveyor belt widths 650 and 800 mm by hot cured in a hospital or repair shop directly on conveyors.

Recommended application field: Metallurgy. Mechanical Engineering

Technical characteristic: Specifications: VYKL VYKL-650-800 Belt width, mm, not more than 650 800 The length of the joint, mm, not more than 500 600 Curing temperature, from 145 ± 6 Specific pressure, 0.8 MPa Voltage, V 380 Installed power kW 4.8 5.2 While heating to a temperature of vulcanization, min 25 ± 3 Mass of vulcanizer, kg 150 200 Weight portable part vulcanizer, kg, not more than 27 35 Overall dimensions, mm, not more than 800,500,400 950,600,400 Execution on the degree of protection IP 44 IR 44

Advantages over analogues: In vulcanizers-presses induction heating method is implemented using the AC power frequency, the main advantages are: - Directional transfer of energy from an electromagnetic field directly on the surface of the heater; - High level of electrical and fire safety; - High thermal efficiency, short time heating to cure; - Increased reliability and service life of heaters (for 10 years of operation, no cases of failure of induction heaters); - High quality connections and repair of conveyor belts.

The development stage readiness: Introduced in production

Technical and economic effect: Operational experience has shown that the proper connection (recommendations for connecting tape included), the life of the joint is the same service across the conveyor belt. Tests joint belt width of 800 mm, which were conducted in the laboratory of the factory conveyor belts FTT STOMI WOLBROM (Poland) showed that the strength of the reference junction is 1.5 times higher than the accepted norms, due to the high uniformity of pressure and temperature, as well as positive effects of low-frequency electromagnetic field on the process of vulcanization. Blocking design allows transport-vulcanizing press any car and run connections to several companies. Introduced: the Volga Automobile Plant, JV "Intersplav" CPC "Kievmlyn" on grain processing enterprises of the Crimea, Luhansk, Mykolaiv, Odesa, Cherkasy and others. regions of Ukraine.

Description of the development:
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Consist of upper and lower heating units, made of strong alloys that combine the functions of heaters and push beams, blocks and automatic temperature control with a compartment for cables, as well as mechanical clamping device with thrust bearings.

corresponds technical description
Ready for implementation

Possibility of transfer abroad:
Licence's sale
Technological document's sale
Combinated reduction to industrial level
Creation of joint enterprise

Photo

Country Ukraine

For additional information turn to:
E-mail: gal@uintei.kiev.ua