DEVELOPMENT OF PRODUCTION A POROUS GLASS
Purpose of the development:
The proposed project is to create a highly efficient production of heat-insulating material up to date.
Recommended application field:
Construction, renovation of old buildings.
Technical characteristic:
Technical characteristics of the material samples:
density 150 - 400 kg / m
compressive strength of 15 - 75 kgf / cm
water absorption up to 7%
frost cycle 50
odds. thermal conductivity of 0.050 to 0.075
Advantages over analogues:
The resulting foam has a high mechanical strength at low specific weight, high thermal and sound insulation properties.
The development stage readiness:
Ready for application
Technical and economic effect:
Description of market : Material will have significant sales in the market of building materials Ukraine, CIS countries and abroad . Proposed material can be used for the construction of newly constructed buildings and facilities and for renovation of old buildings in order to reduce the cost of their maintenance and energy costs .
Business opportunities within Ukraine - providing services for the development documentation for the construction of the plant. Abroad - the creation of joint ventures for the production of the material realization of licenses for production .
Estimated cost :
- Development of design and design documentation - UAH 3.1 million ( $ 650,000 );
- Creation of production - 7 - 10 million USD ( 1.4 million - $ 2 million ) , depending on the capacity of the plant and the conditions set.
Description of the development:
() Relevance of the work . Due to the rise in energy prices is becoming particularly urgent task of creating materials with high insulating properties . If the proposed project is provided by :
- Establishment of a new production of insulation material that strength , thermal insulation characteristics, non-combustible properties , durability, resistance to aggressive environments and temperature extremes, as well as in terms of the "price" - "quality" significantly exceeds all currently used in the construction insulation materials market ;
- Saturation of the market competitive insulating building material of high class, from which you can produce a wide range of product applications.
The description of technology of production. On raw materials warehouse components are delivered by road , where stored and reloaded in Ku"bel . With Ku"bel through suspension crane components are loaded into bins . Dispensers of bunkers all the necessary components are loaded onto a conveyor and loaded into a ball mill , where they are grinding and mixing. From the mill mixture via a screw auger elevator and passed in two bunkers . Of bins is fed to the form , leveled and facing into the kiln , and then - on perekladchik and pusher faces stabilizer. With stabilizer forms fall within packer, finished blocks are cut to specified dimensions , packed in shrink-wrap and roller table fed to the finished goods warehouse . After cutting waste and fall into Ku"bel crane loaded into the hopper. From the bunker they are served to the crusher and Ku"bel that false crane unloaded into the hopper stock. Return pallets packer perekladchik , and perekladchika bootloader forms provided outboard mixer in stock cassettes . From the bunker stock milled material is calibrated for further implementation. Technology developers producing the material fully implemented process in experimental conditions and created material for non-commercial production volumes. The production includes the entire production cycle from raw material to the preparation of the finished product. In the presence of a patent.
Information about newness of the development:
there are Ukrainian patents -- 1 items
ноу-хау--
1 шт.
corresponds technical description
Ready for implementation
Possibility of transfer abroad:
Licence's sale Technological document's sale Creation of joint enterprise
Photo
Country
Ukraine
For additional information turn to: E-mail: gal@uintei.kiev.ua
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