Purpose of the development: Scientific-Production Enterprise produces and sells a range of equipment for super-fast (10 6 ° C / s) cooling the melt.

Recommended application field: Foundry.

Technical characteristic: Setting M-3: - Maximum temperature of the melt to 1650 ° C; - Maximum weight load, kg: 2.5; - The size of the cooling disc, mm: diameter 500-600; width 120; - The size of the belt, mm: width 0.5-50; thickness of 0,015-0,050; - The maximum speed of the tape output, m / s: 40; - Total capacity of the plant, KW: 40; - Production efficiency, kg / year: 2000. The estimated cost of the installation without the cost of standard products is $ 120,000. Installing IMMR-10: - Maximum temperature of the melt to 1650 ° C; - Maximum weight load, kg: 10; - The size of the cooling disk (BrH), mm: diameter 500-600; width 120; - The size of the belt, mm: width 0.5-50; thickness of 0,015-0,050; - The maximum speed of the tape output, m / s: 40; - Total installed power, kW: 150; - Production efficiency, kg / year: 10,000. The estimated cost of the installation without the cost of standard products is $ 400,000.

Advantages over analogues: The world's first collection technology developed a method for producing high quality tape in a protective atmosphere of CO2. Compared to conventional metallurgical technology for collecting produces in a one step process of rapidly quenched alloys precision with a unique combination of physical and chemical properties.

The development stage readiness: Introduced in production

Description of the development:
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The proposed set of equipment for ultra-rapid cooling of the melt has the following functions: - Heating and melting a powerful induction furnace portion of the initial alloy in the crucible with the gas atmosphere of a given composition; - Manages the original pneumatic injection of the melt through the nozzle of the special form on the surface of the cold metal disk that rotates rapidly; - Melt quenching process on the disk surface results in the hardening of the melt in the form of a thin ribbon of an amorphous alloy of a length of about 300 m, which is formed at a speed of 40 meters per second. Uniformity tape thickness and structural parameters is achieved by an automatic stabilization of the melt temperature, a predetermined gap between the casting nozzle and the surface of the disk rotation speed and the injection pressure of the melt.

Information about newness of the development:
there are inventor's certificate -- 1 items
there are Ukrainian patents -- 2 items

corresponds technical description
Conforms to technical characteristic

Possibility of transfer abroad:
Realization of finished commodity

Photo

Country Ukraine

For additional information turn to:
E-mail: gal@uintei.kiev.ua