Purpose of the development: On the basis of the creation of clean technology enterprises for processing organic waste into commercial products.

Recommended application field: Housing and communal services.

Technical characteristic: The ability to scale capacity of the enterprise at the expense of standard modules. From a mobile on trailers to large underground factories of any capacity. Regardless of the source gas and electricity. Hydrocarbons produced on own turboelektrostantsii Environmental safety ekspluatatsiiza by using special gateways loading and unloading of the reactor. Do not allow the release into the atmosphere of gaseous reaction products. The continuity of the enterprise. Convenience mode, 8640 hours / year Expected rate of return of not less than 150%. Product processing - adsorbents Unlimited sources of raw materials. The final product is non-toxic. Enterprise management is fully automated control systems. Software and all modes. The company is provided with means ABP autonomous minielektrostantsii and liquefied gas to disperse the reactor. Development of own e / energy of 1.87 MW / hour at 20% efficiency of conventional single reactor (unit) Volume produced flammable hydrocarbons - 28,160 cubic meters. meters per day of one reactor (unit) Pyrolytic carbon output of one module to 1,700 tonnes per year of one reactor (unit) Consumption of water-vapor 2.2 kub.m./m3 RH one reactor (unit) The use of water in a closed loop. The highest degree of safety. ACS and autonomous SP.

Advantages over analogues: Enterprise energy independent, non-waste, environmentally friendly. Has no analogs. In the recycling process may be obtained useful products or intermediates, which could be used in other industries. Average profitability - 400%. Implementation of the project in Europe can bring more profit to 40 billion euros per year only on the use of combustible gas from pyrolysis reactors. In Ukraine, no less than five billion, with an annual processing of 10 million tons of organic waste.

The development stage readiness: Introduced in production

Technical and economic effect: Technical and economic characteristics of the proposed project: - Continuous feeding material to be processed; - The exhaust gases are then used as an energy source for a compact thermal power (the power of which depends on the project) as well as for pre-drying of raw material; - Sluice chambers are provided that prevent leakage of toxic gases into the atmosphere, while at the same time not create barriers for the inflow of material into the reactor core; - A system of performance management units with multiplicity equal to four; - There are automation and controls for temperature, pressure and mode of operation of the reactor associated with the center of ACS; - Position scaling envisaged, depending on the desired performance and technology necessary (including cell variant); - Mobile embodiment consists of a single reactor. Stationary version of the plant for organic waste treatment company can have as many reactors as needed to fully recycle organic materials entering the waste; - Certain modifications of the reactor able to regenerate and restore polymeric materials for reuse in production; - The technology of separation, washing, drying and pre-crushing of the raw material - When using special indicators separation of metal; - Treated draft, designed for processing from 1490 cubic meters of organic waste, including polymers, per day. - The company is a six-level structure of a cylindrical shape with a diameter of 200 m (four levels located below ground), one of the 10 standard levels taken reactors sheathe capacity - 476,000 m3 of synthesis gas per day. - One of the reactors provides energy to the entire production complex, including the work of the other nine. - Performance of the complex electricity through the conversion of excess thermal energy not less than 345 600 MW per year. - The cost of fuel (liquid or gas) - for starting the reactor depend only on the volume of pyrolysis chamber and are necessary only when you start it and bring it to the operating mode. In operating mode, the reactor is operated at its own allocated combustible gases; - The project provides full automation of the process; data recording, control instruments and control of automation comes to a computer with special software for production management of ACS; The product is protected by a patent of Ukraine № 1484.

Description of the development:
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1. Pyrolysis apparatus for processing waste, which comprises a pyrolysis reactor located within a combustion chamber housing, a feeder, equipped with successive hopper and auger summing waste burner system is located in a combustion chamber gas line, which has a supply means of the burner system from an external source of gas is withdrawn from the housing, ie smoke combustion chamber and the pyrolysis gases from the pyrolysis reactor Unloading device which comprises a worm output product which is characterized in that the pyrolysis reactor is installed along the combustion chamber and comprises a rigidly embedded in the end walls of its reactor housing, formed as a longitudinal tube, which relies on a series of ribs disposed in the housing perpendicular to the combustor casing of the reactor, screw shaft disposed along the body of the reactor and fixed to the housing of the combustion chamber liners, bearings, and adapted to move the waste from the loading zone to the zone for unloading process cycle time required to complete their sublimation, Unloading device comprises a screw located in front of the output waste airlock with a volume not less than the amount received pyrographite end-of-cycle, aperture lock chamber is perpendicular to the direction of motion of recycled unloading hopper and made with the possibility of opening at the end of a full cycle of processing, and the same device is installed at the entrance of the loading chamber, airlock which operates cyclically as download pyrolysis chamber, taking into account its volume, the output means of pyrolysis gases has a valve adapted to be opened in case of overpressure in the reaction zone higher than the values required for implementation of the pyrolysis reaction, the screws summing waste product withdrawal and pyrolysis reactor are the same geometrical dimensions, and that their operation is synchronized to the grid cycle, moreover the block unit has an automatic control mode of operation, which includes a Motion Control augers work lock chambers, the control unit supply air to the burner system, power distribution systems, pressure sensors and temperature sensors and speed screws, with elements of combustion apparatus and unloading and handling have rubbed insulation and bearing-inserts made of insulating material as the reactor body and the screw are made of a material which can withstand very high temperature indefinitely and does not corrode in the process mode. 2. Apparatus according to claim 1. characterized in that the outlet means for removing gas from the pyrolysis reactor connected to a gas supply means to the pyrolysis reactor, connected to the supply means of the burner system.

Information about newness of the development:
there are Ukrainian patents -- 1 items

corresponds technical description
Ready for implementation

Possibility of transfer abroad:
Licence's sale
Licence's sale
Technological document's sale
Combinated reduction to industrial level
Creation of joint enterprise
Realization of finished commodity
Joint production, sale, exploitation

Photo

Country Ukraine

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E-mail: gal@uintei.kiev.ua